2024-1-PL01-KA220-HED-000249112
BTRexpert
Advanced Higher Education for Battery Lifecycle and Sustainability Consortium
Other Types of Batteries
Nickel-Cadmium (NiCd) Batteries
Structure
- Anode: Cadmium (Cd)
- Cathode:Anode: Cadmium (Cd)
- Electolyte: Potassium hydroxide (KOH)
Key Features
- High discharge rate
- Extreme temperature tolerance
- Pronounced "memory effect"
- Moderate energy density (~45–80 Wh/kg)
Applications
- Aviation
- Industrial backup power
- Power tools
- Emergency systems
Recycling Technology
- Hydrometallurgical: Leaching and precipitation to recover Cd and Ni
- Pyrometallurgical:Smelting for alloy recovery
- Environmental Concern: Cadmium is toxic; strict recycling regulation is enforced globally
Lead-Carbon Batteries
Structure
- Positive Plate: Lead dioxide (PbOâ‚‚)
- Negative Plate Lead mixed with activated carbon or graphite
- Electrolyte: Sulfuric acid (Hâ‚‚SOâ‚„)
Characteristics
- Low suflation
- High charge acceptance
- Excellent cycle life (>3000 cycles)
- Efficient partial state of charge (PSoC) performance
Applications
- Microgrids
- Solar/wind energy storage
- Telecom and industrial backup
Recycling Potential
- Fully compatible with existing lead-acid recycling infrastructure
- Lead and polypropylene plastics recovered with >95% efficiency
Sodium-Based Batteries
Sodium-Sulfur (NaS) Batteries
Structure
- Anode: Molten sodium
- CathodeMolten sulfur
- Electolyte: Beta-alumina solid electrolyte
- Operating Temp:300-350°C
Applications
- Grid-scale energy storage
- Load balancing
- Renewable integration
Recycling
- Early-stage development; recoverable materials include Na, S, and ceramic components
Sodium-Nickel Chloride (Zebra Batteries)
Characheristics
- High-temperature operation (270–350°C)
- Long cycle life (up to 3000 cycles)
Applications
- Off-grid systems
- Electric buses and heavy vehicles
Recycling
- Up to 80% material recovery
- Simplified disposal due to non-toxic sodium and nickel content
Alkaline (Manganese-Zinc) Batteries
Structure
- Anode: Zinc (Zn)
- Cathode: Manganese dioxide (MnOâ‚‚)
- Electrolyte:Potassium hydroxide (KOH)
Characteristics
- Nominal voltage: 1.5 V
- Energy density: ~100–150 Wh/kg
- Long shelf life (5–7 years)
Applications
- Household electronics (remotes, clocks, toys)
- Flashlights
- Medical instruments
Recycling>
- Pyro/hydrometallurgy to recover: Zinc (90–95%), Manganese (75–85%), Steel casings
Zinc-Air Batteries
Structure
- Anode: Zinc
- Cathode: Porous carbon (air electrode)
- Electrolyte: KOH
Electrochemistry
- Relies on oxygen from ambient air
- Reaction: 2Zn + O2 ​→ 2ZnO
Characteristics
- High energy density (300–400 Wh/kg)
- Limited shelf life after opening
Applications
- Hearing aids
- Medical implants
- Military beacons
Recycling
- Zinc recovery (>90%)
- Economically challenging due to small size and low material value
Silver-Zinc Batteries
Structure
- Anode: Zinc
- Cathode: Silver oxide (AgO or Agâ‚‚O)
- Electrolyte: KOH
Electrochemistry
- Relies on oxygen from ambient air
- Reaction: 2Zn + O2 ​→ 2ZnO
Characteristics
- Voltage: ~1.6 V
- Very high energy density (130–200 Wh/kg)
- Shorter cycle life
Applications
- Aerospace
- Submarines
- Military and space missions
Recycling
- Silver recovery (95–98%)
- Zinc: Recovered at 85–90%
- Processes: Mechanical dismantling, leaching, electrorefining
Classification Overview
Structural Design
| Type |
Feature |
Applications |
| Flooded |
Liquid electrolyte |
Automotive, UPS |
| Sealed (VRLA) |
Maintenance-free |
Telecom, data centers |
| Gel Cell |
Gelled electrolyte |
Marine, deep cycle systems |
| AGM |
Absorbed electrolyte |
Start-stop vehicles, UPS |
Application
| Type |
Use Case |
| Starter Batteries |
High current bursts |
| Traction Batteries |
Continuous power |
| Stationary |
Backup power |
| Deep Cycle |
Repeated discharge/charge |
Energy Density
| Category |
Batteries |
Energy Density (Wh/kg) |
| High |
Li-ion, NMC, NCA |
150–250+ |
| Medium |
NiMH, NiCd |
50–120 |
| Low |
Lead-acid, Gel, AGM |
30–50 |
Rechargeability
- Rechargeable: Li-ion, NiMH, NiCd, Lead-acid, NaS
- Non-Rechargeable:Alkaline, Zinc-Air, Primary Lithium
Specialized Use
| Sector |
Battery |
| Aerospace |
Silver-Zinc, Li-ion, NiCd |
| Medical |
Zinc-Air, Li-Primary |
| Renewable Energy |
Lead-carbon, LFP, NaS |